Are you tired of having to put up with lousy and crowded working conditions, but can’t afford the cost or the hassle of expanding your building? What would you do if you were able to double your workspace at a fraction of the cost of an expansion? In today’s world, being able to grow with the needs of a quickly changing market is important for any business, but interrupting workflow to adapt and make room for changes can be damaging. Investing in a mezzanine is an affordable solution to increase the amount of storage space in your warehouse without wasting valuable time on expensive disruptions.

Mezzanines are steel structures that serve as secondary floors between the existing floors of your building. Why use up valuable space on your production floor when you can transform previously unused vertical space into a profitable storage area? Mezzanines are designed to create additional storage space out of the overhead area above your production floor. Mezzanines are built to work around the existing layout of your warehouse, matching its exact height, area and load requirements.

Mezzanines can be chosen from several standard sizes or designed to be completely custom. Either way, installation is easy, fast and efficient. The structure is delivered with all of its parts prefinished and ready for assembly. The supporting columns are simply bolted to the ground and take up as little floor space as possible. Then, a series of beams is bolted on to the columns and the flooring system fastened on top. The steel construction is engineered for maximum strength and durability and is built to handle the wear and tear of industrial storage.

Also, Mezzanines come with a variety of customizable accessories to best fit with the needs of your warehouse. Choose between staircases and ladders with open or closed risers and treads, two-rail, three-rail, or welded mesh handrail, swing gates, sliding gates, lift-out gates or diamond loading plates. Flooring systems are available in composite resin board over a corrugated steel deck, diamond plate over a corrugated steel deck and open steel bar grating or galvanized steel bar grating. Mezzanine accessories are meant to ensure the safety and usability of your structure.

No matter what your warehouse or storage needs might be, Mezzanines are an ideal solution to get the most out of the space in your warehouse. Cost-effective from design, right down to installation, an Mezzanine is the way to go when your business needs to keep up with the pace of a quickly evolving market. Perfect for warehouse storage, additional space for your parts department, locker rooms, offices, distribution centers and hundreds of other possibilities, Mezzanines have the versatility to grow with the needs of your business.

Expanda-Deck Modular Mezzanines

If plant space is a problem and ceiling height is adequate, use your existing plant space as a practical, low-cost solution to growth.These pre-engineered modular mezzanines turn unused air-space into profitable work and storage areas. Free-standing, clear-span Expanda-Deck gives you a second usable floor level twice the space within the same floor area. Use it forstorage, work stations, office or service areas.

INTELLIGENT SYSTEM

Increase your manufacturing and storage capacity fast—without incurring costly renovations or moving to a new facility—with a high-performance, structural steel Cogan mezzanine. Whether you need a little or a lot more floor space, Cogan has the perfect mezzanine solution to fit your warehouse, your timing and your budget. All freestanding Cogan mezzanines are engineered with your business in mind. Intelligently built, the modular components easily adapt to your evolving needs, providing the added value, flexibility and functionality you need in fast-changing times.

CONSIDER

• Reduced Energy Costs
• Utilize existing heat, light and air conditioning within an existing facility
• Eliminate New Construction Costs
• No new building, land, rezoning or property taxes. No architect's cost involved.
• A strong, Safe, Second Level Structure When you need it, where you need it.
• Flexibility
• Can be custom designed to meet special requirements.

MAJOR DESIGN FEATURES

• High yield steel components
• Expand as demand requires
• Clear span in all directions
• Welded support structure
• Penco Channel Lock Safety Grating decking
• Fast, easy assembly
• Relocate as desired
• Pre-engineered, pre-cut, ready to install
• Designed to support up to 100 to 150 psf (capacity per test for Seismic Zone 0).
• Choose from 12 basic module sizes: Three deck heights: 8' 2", 9' 2" & 10' 2". Four deck sizes: 9' x 12', 9' x 16', 12' x 12' & 12' x 16'
• Starter and Add-On units available
• Stairs may be located on any side or internally (if more than one module is used)
• Complete handrail and kick-plate system
• 6" x 6" Foot Plates distribute load & provide for anchoring

STAIRS:
Penco stairs are available in four height ranges to accommodate most two-level installations. Slip-resistant stair treads are 32-1/16" wide. Handrail is made of sturdy square steel tubing, finished in Yellow. Stairs and stringers are finished in 028 Gray enamel.

SMART STAIRCASES

Cogan staircases are maintenancefree, built to last, and easy to assemble. With their simple nut-and-bolt connections, our galvanized, anti-slip stair treads fit exactly where you need them: mezzanines, in-plant offices, racking or shelving systems, and more.

LANDINGS:
Penco stair landings measure 39" wide x 39" deep and come in three standard heights. Grating, plus handrail and kick plate for two sides is included.

HANDRAIL KITS FOR EXPANDA-DECK:
Available in four heights which include kickplate. For proper assembly, railing kits should be selected for each individual module in a deck. GRATING: Penco Channel Lock Safety Grating is included with all Expanda-Deck modules.

EXCLUSIVE HANDRAILS

At Cogan, our standard handrail is available in a two- and three-rail design complete with galvanized finish. Easily cut to size and reattachable without welding, it is one of the most innovative on the market. Upon installation, the continuous handrail post design eliminates the need for notching the deck surface, saving time and reducing the potential for error. Our upgraded welded mesh 2” x 2” with kick plate handrail is the perfect choice to meet stringent code applications or for providing a more aesthetic look.

PRECISION MANUFACTURER

At the heart of our streamlined culture is our world-class capability in CNC Precision manufacturing and our expertise in engineering and 3D engineering software. This advanced technology ensures the accuracy of our designs resulting in considerable improvements in production efficiency, consistency, quality and flexibility. It’s just one more way in which we outperform our rivals to produce mezzanines of superior strength and durability, delivered faster, leaner and better for you.

OUTSTANDING SUPPORT

The promise of a stress-free experience is built into every Cogan mezzanine system we design, build and deliver. Whether you need a standard or custom solution, our team of engineers will work closely with you to transform unused vertical space into a profitable storage area with minimal interruption to your workflow. Faster than you ever imagined possible, we can build an industrial strength mezzanine around the existing layout of your warehouse, matching its exact height, area and load requirements.

EXPRESS MEZZTM: FASTEST. LEANEST. BEST.

Premium service at a competitive price. Cogan’s Express MezzTM service is the fastest, leanest and best option when you have a near impossible delivery date. Our accelerated service guarantees delivery of a complete, ready-to-assemble mezzanine within three weeks of signed approval plans. No contractors. No architects. Just send us the details of the building and additional space requirements, and we will return your plans to you, showing precisely how the mezzanine will be configured, for approval within three days or less of the order being placed.

QUALITY CONSTRUCTION

From design to installation, a Cogan mezzanine is innovation at its best. Supporting columns are simply bolted to the ground, taking up as little floor space as possible. A series of beams is then bolted on to the columns and the flooring system is fastened on top. The steel construction is engineered to optimize strength and durability, and to handle the wear and tear of industrial storage. If it’s a Cogan mezzanine— standard or fully custom—it is one step ahead in performance and ingenuity. We know because we build them that way.

COST-EFFICIENT SPACE

Double your floor space at a fraction of the cost of an expansion with a Cogan mezzanine. Box stores make better use of overhead space and benefit from an extra floor of display area, while offices develop a new, dynamic flow. Whether you need extra warehouse space, a catwalk, additional work stations or any of the hundreds of other mezzanine possibilities, Cogan provides the lasting value and versatility to keep pace with the growth of your business.

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